supplier of quality
spare parts.
I make use of an extensive production campus has 11 state-of-the-art vertically integrated factories.
Product categories include; suspension, air spring, spring leaf, exhaust, filter, axle, steering, shaft, wheel hub, clutch, differential, engine, cabin, chassis, cooling, oil equipment, electrical, trailer equipment, transmission, brake, compressor, fuel, cables, and universal parts.
MACHINING
48 units of CNC Lathe with 8 to 21-inch specifications of various brands including DOOSAN©, HYUNDAI©, OKUMA©, ACCUWAY©, and TAKISAWA©. Also includes 22 milling machines, CNC routers, CNC metal cutting, CNC drilling and CNC grinding machines.
AIR SPRING PRODUCTION AND ASSEMBLY
Equipped with 2 Convoluted Air Spring Vulcanization Presses, 6 Cabin Air Spring Vulcanization Presses, and 64 Suspension Air Spring Vulcanization Presses. Annual rubber consumption of 6.500.000 kg. Production capacity of 3 million.
PLASTIC INJECTION
250 to 2.800-gram production capacity with fully automatic Krauss-Maffei and Haitian plastic injection molding machines that ensure zero error. Includes 11 production lines with Injection Molding Machines that have 120 to 500 tons clamping force range. Annual plastic consumption 900.000 kg.
TIE ROD & V ROD
Tie rods, v rods, joint rods, z rods, etc. produced with 80 to 110 tons hydraulic presses, 125 to 400 tons mechanical eccentric presses, a 60 tons Pipe Swaging Press, Pneumatic Manipulator Arm, Tie rod Cover Swaging Press, and Tie Rod Assembling Machine Park. Also includes Crimping Assembly Heaters, CNC Pipe Bending-Shaping, and Gas Metal Arc Welding machines.
MOLDING
All the necessary metal molds for air spring production, rubber production, hot forging, aluminum injection, machining plant fixtures, and metal stamping division with capacity of 1000 parts annually. Includes high-tech CNC routers, CNC lathes, CNC grinding machines and universal lathes, router and grinding machines as well as 17 milling machines, 11 lathes, 7 erosion workbenches, 5 grinding machines, a mold sand blast and heat treatment furnace.
SURFACE TREATMENT
Aesthetic and full quality surface treatment facility with 44 coating baths. Alkaline Zinc / Zinc-Nickel Based Coating with 50 tons/day capacity and Zinc-Phosphate Coating with 40 tons/day capacity. The ability to apply pre-treatment, coating, surface cleaning, degreasing, and preparation for coating. Also includes a 750 m2 indoor coloring unit with 3300 parts/day capacity, and 3 Fully Automated Adhesive Application Machines with a capacity of 15.000 Parts per day.
METAL SHEET
31 units of 40 to 800 tons eccentric presses and 10 units of 30 to 350 tons hydraulic presses. 6 Panasonic Robotic Welding Systems. Also includes Lathe (CNC Horizontal), Mechanical Guillotines, and a Metal Sewing Machine. 6.000.000 Kg sheet metal processed annually.
HOT FORGING
28 mm to 130 mm dimensional capacity and 100% crack inspection.
Includes automated billet heater of 400 to 1000 kVA, hot forging press of 1250 to 3150 tons, and mechanical eccentric presses of 80 to 400 tons with the capacity to produce parts from 500 gr to 25 kg.
Machine brands include EUMUCO, SMS HASENCLEVER, ELOTHERM, INDUCTOTHERM, and RETERM.
We produce 2,000,000 pieces of 320 different products annually.
RUBBER VULCANIZATION
Includes Rubber Injection Presses with 80 to 560 tons clamping force range, Hydraulic Rubber Compression Presses with 250 to 500 tons capacity, Hydraulic Assembling Presses with 5 to 100 tons capacity.
We produce 5.000.000 of 2800 different products annually.
ALUMINIUM INJECTION
3 Injection machines and fully automatic robotic machining
With 12 million kgs capacity 300 tonnes
With 45 million kgs capacity 550 tonnes
With 82 million kgs capacity 750 tonnes
SHOCK ABSORBER
• 1.2 million pcs / per year production capacity
• More than 350 different type of shock absorbers production.
• 100% quality control and performance tests.
